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1988 4runner 1uz swap

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Old 04-18-2011, 08:13 PM
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Old 04-21-2011, 02:37 PM
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bending the 3.0 fuel line


cut the end off the 3.0 fuel line and drilled to 5/16 and used that piece to connect some fuel line via brazed.

hopefully i didnt make a mistake doing this .


so i was able to get the engine in a little lower and further back ..

heres the black one




gonna try solid mounts ..what can really happen , this engine is really smooth to start with . and yes its flux core

for those that havent seen.
http://www.youtube.com/watch?v=0zA9a...6FEBE12944FCFE

Last edited by RMA; 04-23-2011 at 09:42 PM.
Old 04-21-2011, 03:03 PM
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Damn you! How many is this now....4/5? Is it getting easier? Why did you have to graze the fuel line?

Nice work, I'm just bitter..
Old 04-23-2011, 09:46 PM
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RbX .. i wish it was getting easier .. its always different

its only the third one ...on the others i was using compression fittings to combine some fuel lines to make long enough , well i tried brazing this one , hopefully it will be ok.

heres the fuel lines .. now im gonna pull this engine and swap some parts over so i can install the sc engine and hopefully leave it there.



Last edited by RMA; 04-24-2011 at 07:38 AM.
Old 04-27-2011, 07:58 PM
  #85  
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so today i decided to work on the shifter assembly .. i would really like to just buy one like this but havent been able to, so have to make it .





Old 04-28-2011, 01:47 AM
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Get one from a 96-02 taco/4Runner. The t-case was separate from the shifter.

..or a 2wd.
Old 04-28-2011, 08:30 PM
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Originally Posted by toyminator2000
Get one from a 96-02 taco/4Runner. The t-case was separate from the shifter.

..or a 2wd.
yea i looked at those , the plastics are way diffrent .

i need this one ..from a second gen.
Old 04-28-2011, 08:44 PM
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so yesterday i left all the plastics for the shifter just tacked together with some super glue ..

i havent had any luck on glueing plastics or abs ive tried all kinds of glues and epoxies none work really well. not even the abs glues .

so i picked a different plastic epoxy and did a couple tests .
plastic epoxy , hot glue and tried to melt some pieces together.


Hot glue worked the best , then the epoxy and then the melting... so glued everything up with that.

Started on the cluster, tried to figure out the best way to change out one light to 4x4. last one we cut out a square section , works just wanted to try different.
so here i taped off a small square and with some acetone wiped off some paint.


the owner wants this for his 4x4



some 22 gauge





heres where i left off today (got something in my eye ) hopefully i have some time tomorrow to work on it some more.
Old 04-28-2011, 10:49 PM
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We got to find somebody from Canada that go down to the dealer ship and get a part number for those shifter assemblies. Looking good buy the way.
Old 04-29-2011, 07:18 AM
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Mt goat posted the part numbers in his thread .. but ill wait for a used one to come up ..

but the canadians can get them at the pick n pulls up there .
https://www.yotatech.com/forums/f160...started-82145/
Old 04-29-2011, 11:17 AM
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as usual....impressed!

mating plastics is tricky. i have had success with JB Weld and other epoxies, but only after sanding the two surfaces. the key is to fine the glue that will vulcanize the two plastics, and there are many different plastics, so one glue doesn't work for everything.
there are some 3m epoxies that are incredible, pricey, and not avalable at your local parts counter....internets have them.
Old 04-29-2011, 05:50 PM
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Originally Posted by RBX
as usual....impressed!

mating plastics is tricky. i have had success with JB Weld and other epoxies, but only after sanding the two surfaces. the key is to fine the glue that will vulcanize the two plastics, and there are many different plastics, so one glue doesn't work for everything.
there are some 3m epoxies that are incredible, pricey, and not avalable at your local parts counter....internets have them.
yea i havent tried any of those 3m products ...ive tried jb weld and it worked for a little while , just didnt hold up that well for to long .. well see how this hot glue stuff holds up .

thanks!
Old 04-29-2011, 06:08 PM
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I forgot
Priming the plastic helps, acetone followed by denatured alcohol. This helps promote adhesion by opening the pours of the plastic.
Old 05-02-2011, 07:39 AM
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Originally Posted by RBX
I forgot
Priming the plastic helps, acetone followed by denatured alcohol. This helps promote adhesion by opening the pours of the plastic.
yea i normally ust clean with the alcohol .. but ill look in to some of the 3m stuff.
Old 05-02-2011, 12:30 PM
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There is a product made by Fuse I think it's called. They make a spray that gets plastic ready to take paint so it gets absorbed. Maybe something like that would help.
Old 05-02-2011, 01:02 PM
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robert - try epoxy called "PC-7 or PC-11". They sell it at our local ACE Hardware, i've never seen it at a big-name store. It's a 2-part paste epoxy that makes a VERY strong bond that will adhere to most surfaces. We use them all the time here in studio and i've used it to repair a lot of stuff these undergrads break. if you use it on plastic you need to make sure you scratch it up really well so it has something to grab (I like to use coarse sandpaper followed by lots of shallow scoring/hash marks cut with a utility knife, then press the epoxy into the recesses very well). i've even repaired some of those heavy-duty "Brute" trashcans that are kinda rubbery plastic - did a 3-inch-long repair after someone decided to slash the side with a shovel - we fill our trashcans with clay slop/reclaim, so it has quite a bit of tension on the repair when filled up, especially when we roll them around studio when full - so far it's held up for a couple years. the PC epoxies can also be carved, sanded and painted once it cures. by far some of the best epoxy that i've ever come across and not ridiculously expensive either.
Old 05-02-2011, 07:00 PM
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Originally Posted by RBX
There is a product made by Fuse I think it's called. They make a spray that gets plastic ready to take paint so it gets absorbed. Maybe something like that would help.

yea , thanks ill look into that
Originally Posted by highonpottery
robert - try epoxy called "PC-7 or PC-11". They sell it at our local ACE Hardware, i've never seen it at a big-name store. It's a 2-part paste epoxy that makes a VERY strong bond that will adhere to most surfaces. We use them all the time here in studio and i've used it to repair a lot of stuff these undergrads break. if you use it on plastic you need to make sure you scratch it up really well so it has something to grab (I like to use coarse sandpaper followed by lots of shallow scoring/hash marks cut with a utility knife, then press the epoxy into the recesses very well). i've even repaired some of those heavy-duty "Brute" trashcans that are kinda rubbery plastic - did a 3-inch-long repair after someone decided to slash the side with a shovel - we fill our trashcans with clay slop/reclaim, so it has quite a bit of tension on the repair when filled up, especially when we roll them around studio when full - so far it's held up for a couple years. the PC epoxies can also be carved, sanded and painted once it cures. by far some of the best epoxy that i've ever come across and not ridiculously expensive either.

thanks just looked that stuff up , ill look out for it !
Old 05-05-2011, 09:54 PM
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so finally almost done with the cluster.. little cleaning up and then some paint .

its gonna have to wait until next week sometime,though .. friend just dropped of a 2001 camry that the looks like the headgasket went out .. ill be putting a used engine in that along with doing something special for the wife this weekend.

.




didnt have to cut anything around the dash .
Old 05-06-2011, 03:13 AM
  #99  
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I like it! That dash looks nice when lit
Old 06-02-2011, 07:00 PM
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ok so i think its time for an update .. ive been super busy and only had a little time to work on this ..
motor together and installed for good .tranny is installed also.cluster is good just need some wiring ,new cross member radiator and drive shaftes.

heres the good stuff ..Pics!
added the egr tube to the tundra manifolds , all i had was square tube so thats what i used

painted the cluster cover with the taillight paint Vht i think its called .


used my new lathe to cut down the teeth off the drive gear for the speed ometer from the lexus rotor


welded the speedsenor hole off the t-100 extension housing shut and drilled a new hole for the lexus sensor.used a end mill and drill press to mill it flat , worked ok .


original t-100 speed sensor on the right .. electric speed sensor i bought off Dunkin on the left .. this electric speed sensor will work but i really wanted to use my new toy so i build a adapter to fit the sc 400 speed sensor and i can use that one also.I know its a super easy piece to make but for me its the first thing i actually made with the lathe .. really just learning to use it .. sharpening the bits just right is the hardest part


so i never knew this but the speedsensor plastic gears have the number of teeth printed on them .. the old one is 33 teeth and dunkins is 34 teeth.




bottom sensor is off the sc 400 it has the adapter i made on it already.


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