84-85 Trucks & 4Runners 2nd gen pickups and 1st gen 4Runners with solid front axles

Driveshaft flanges

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Old 06-27-2011, 09:24 PM
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Driveshaft flanges

'85 4Runner, 5sp - 5" AllPro lift. Rear driveshaft broke at the transfer case U-joint. This destroyed the driveshaft. Found a replacement shaft at an auto-recycling center; it has '86 Turbo and '88 SWB painted on it. The length measured right.

When I tried bolting it in, the bolt holes in the flanges on the driveshaft are 1 cm wider then the flanges on the rear 3rd member and transfer case.

A Toyota off road specialty shop indicated that Toyota will not sell the flanges separate from the driveshaft.

How have other solved this problem?

Where can I get flanges that are the correct size bolt pattern?
Old 06-27-2011, 09:55 PM
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if the flange is still good cant u just pull the flange and swap it with the old one? then it should bolt in. also are the bolts pressed in on the flange? i had an issue where it wouldn't line up and go on so i pushed out the studs and it ended up fitting and bolting together just fine.
Old 06-27-2011, 10:13 PM
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If all else fails, bore out the holes slightly larger, barely enough to fit, then bolt them on. Use some good sealant between t-case and differential. I would try this before getting a new pricey drive shaft?
Old 06-28-2011, 04:27 AM
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Buy some triple drilled flanges that have all the bolt patterns. Done.

:wabbit2:
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